Aluminium sole mould with a finished PU sole beside it

Every great sole starts with a precise mould

Sole design, mould making and CNC machining for footwear manufacturers. From the first sketch to the finished mould, in one workshop.

30+years of mould making
250+projects delivered
150+products developed
UPSIDC Industrial Area, Sikandra, Agra
Sole designingMould makingCNC workstationPUPU-PUTPU-PURubber-PURubberPVCVulca mouldsDirect solingAGO process

One workshop, from the first sketch to the finished mould

Since 1995, footwear manufacturers have trusted us to turn new styles into production-ready soles.

We agree the concept with your team in a single meeting, design it in 2D and 3D, prototype it, and deliver the lasts and moulds for series production. Every department has a supervisor who checks the work against your specification, so problems are caught here, not on your production line.

Close-up of a CNC-machined tread pattern inside an aluminium sole mould
Tread cavity, CNC finished
SEW L 284 mm Ball 102 mm Heel 86 mm Flex grooves Heel lugs
Outsole design, plan view

Design, tooling and machining under one roof

Nothing gets lost between suppliers. The team that designs your sole is the team that cuts its mould.

Gold-coated ball-nose end mill cutting a tread pattern into a mould

CNC machining

Simultaneous 3-axis machining with linear drives on X and Y reaches the mould from three sides, so complex moulds are cut accurately and delivered faster.

  • 3-axis simultaneous
  • Linear drives
  • Free-form surfaces
Finished rubber and PU shoe soles with tread patterns

Sole design

2D and 3D designs for soles and components, built on your last data. Your designs are never shared with anyone else.

  • 2D and 3D CAD
  • Direct soling
  • AGO process
Two-part aluminium sole mould with guide pins

Mould making

Precision moulds for every material combination, including Vulca moulds.

  • PU and PU-PU
  • TPU-PU
  • Rubber and PVC

Connected workflow

Design, last and mould data flows between our teams, so all three match exactly.

How a project runs

Most of the concept is settled in one meeting. After that, a single continuous process takes it to production.

  1. Briefing

    We meet your team to understand the style, the last and your production setup.

  2. Design

    Sole and component designs in 2D and 3D, built from your last data.

  3. Prototype

    A sample to check fit, look and function before tooling begins.

  4. Machining

    The mould is cut on our CNC workstation for your chosen material.

  5. Production

    Matched lasts and moulds, ready for your series production.

Why manufacturers work with us

We would rather earn a customer for life than win a single order.

Everything from one source

Design, lasts and moulds from one workshop means less coordination and fewer mismatches.

Your designs stay private

We protect our customers' ideas. Your designs are never shown or passed on.

Supervised at every stage

A supervisor in each department checks the work against your specification.

Partners for the long term

Many of our clients have worked with us for years, and keep coming back.

Have a new sole in development?

Send us your last data or a sketch. We'll tell you what the mould needs and how long it will take.

Let's talk about your next sole

Call, WhatsApp or send an enquiry. You're welcome to visit our unit in Sikandra.

Send an enquiry

Tell us what you need and we'll get back to you.

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